Empire Engineering Services is a well-established fume extraction system manufacturers and suppliers in India. Our solutions are specifically designed to eliminate hazardous emissions from the air, ensuring your workforce's safety and environmental compliance. We offer a wide range of clean air technologies to meet diverse industrial needs.
Industrial Fume Extraction Solutions for Clean Air
Our industrial fume extraction systems, including welding fume extractors, are highly efficient and create a safe and clean working environment. These systems effectively capture and filter out harmful air contaminants right at the source, ensuring optimal air quality and worker protection.
What Is a Fume Extraction System?
A fume extraction system is specialized equipment designed to capture, purify, and remove harmful fumes, smoke, dust, and other airborne particles generated during industrial processes. These systems work by creating negative pressure using high-powered fans that draw polluted air through ducts and filters, where it undergoes multi-stage filtration before being safely released or recycled into the environment.
Types of Fume Extraction Systems:
As leading fume extraction system manufacturers in India, we provide a variety of solutions tailored to different industrial applications. These systems include:
- Portable Fume Extractors: Flexible, mobile exhaust ventilation systems ideal for small work areas or for operations like welding and soldering that require quick mobility.
- Centralized Extraction Systems: Designed for large buildings or production lines, these systems use a network of ducts to filter air from multiple extraction points, offering a cost-effective solution for high-volume operations.
- Welding Fume Extractors: Custom-built systems specifically designed to capture fumes from welding operations, equipped with multi-stage filters to handle fine particles and toxic gases.
- Downdraft Tables: Featuring perforated surfaces, these tables direct fumes and dust away from the worker during processes like grinding and sanding.
- Furnace Fume Extraction Systems: Heavy-duty systems designed for high-temperature environments like foundries and steel furnaces, with components such as gas coolers and spark arrestors to handle hot, corrosive fumes.
Technical Specifications of Fume Extraction Systems:
Below are the key technical specifications for our fume extraction systems:
| Specification |
Description |
Typical Values & Examples |
| Airflow Rate |
Volume of air the system moves to capture fumes. |
500-1,500 CFM per arm. |
| Static Pressure |
Fan's power to overcome resistance. |
2,000 Pa or more for complex systems. |
| Filtration Stages |
Number of filters for different contaminants. |
Pre-filter, HEPA, Carbon Filter. |
| Filter Efficiency |
Effectiveness of the filter in cleaning the air. |
HEPA (99.97% efficient) or W3 Class (for welding fumes). |
| System Type |
The system's configuration. |
Portable, Centralized, Downdraft Table. |
| Noise Level |
Sound produced by the unit. |
Typically 60-80 dBA. |
| Control System |
Method of operation. |
Manual, Automatic, or Digital with monitoring. |
| Safety Features |
Protective components built into the system. |
Spark Arrestor, ATEX Certification for safety. |
Benefits & Features of Fume Extraction Systems
As suppliers of high-quality fume extraction systems in India, we offer numerous benefits that enhance your work environment:
- Enhanced Worker Safety & Health: Reduces the risk of respiratory issues and long-term health problems by preventing the inhalation of harmful fumes and gases.
- Improved Air Quality: Eliminates airborne contaminants, creating a cleaner and healthier workspace, which boosts employee morale and productivity.
- Equipment Protection: Helps prevent corrosion and damage to sensitive equipment by controlling dust and fumes, reducing maintenance costs.
- Regulatory Compliance: Assists in meeting health, safety, and environmental standards, ensuring your business avoids penalties and legal issues.
- Cost-Effectiveness: While initial costs may apply, these systems save money in the long run by improving efficiency, reducing sick leave, and protecting valuable equipment.
Applications of Fume Extraction Systems
Our systems are versatile and applicable across various industries. Some of the key applications include:
- Welding & Fabrication: Eliminates carcinogenic fumes and gases produced during welding, cutting, and brazing, ensuring a safe working environment.
- Chemical & Pharmaceutical Industry: Filters hazardous gases, vapors, and odors generated during chemical processes, ensuring a contaminant-free environment.
- Laser Cutting & Engraving: Removes fine dust, smoke, and VOCs produced by lasers, protecting operators and sensitive equipment.
- Electronics & Soldering: Extracts toxic fumes from soldering stations, safeguarding employee health in electronics assembly lines.
- Foundries & Metal Processing: Helps control smoke, dust, and hot gases in foundries and metal processing facilities, ensuring a safer working environment.
Why Choose Us for Your Fume Extraction System?
- Customized Solutions: We tailor our systems to meet the specific requirements of your industry.
- High-Quality Products: Our systems are built with durable materials and advanced filtration technologies for long-lasting performance.
- Expertise & Experience: With years of experience in the field, we provide proven technical solutions to meet your needs.
- Comprehensive Support: We offer full support, from installation to maintenance, ensuring your system operates efficiently over time.
Empire Engineering Services is a trusted name in fume extraction system manufacturing and supply in India. We offer comprehensive solutions that safeguard your workforce, protect equipment, and ensure compliance with environmental regulations. With our high-performance systems, you are investing in a safer, cleaner, and more productive future. Contact us for more details.